Operational Excellence is a state of readiness that is attained as the efforts throughout the organization reach a state of alignment for achieving its strategies; and where the corporate culture is committed to the continuous and deliberate improvement of company performance AND the circumstances of those who work there – to pursue ‘Operational Excellence by Design‘, and not by coincidence.
Joseph F Paris Jr; Founder
What Do You Mean: Just-in-Time?
There was a time when manufacturers talked about just-in-time deliveries of their production inputs (raw materials, components, supplies), then just-in-time-production or lean manufacturing. There is something missing in JIT and lean understanding which intimidates some manufacturers and service providers, and therefore causes them to “give up” without even trying. What do you mean, JIT? Several…
Manage Your Suppliers’ Internal Defects
As a manufacturer, we want our defects rate to be as close as possible to the “Six Sigma level, 3.4 defects per million opportunities” (DPMO) on products we fabricate. A possibly overlooked key is how we manage our suppliers’ defects; what they do with the recovered contents off the parts we reject and return to…
Lean Busy vs Ignorant Overload Bliss
One of the biggest challenges of a Lean Transformation is to create the ‘Vision of Excellence’; what should we aim to achieve over the coming years, what is possible? This is often problematic because the majority of people in the organisation ‘don’t know what they don’t know’; that is, they haven’t seen what truly Operationally…
Reading is fundamental, but comprehension is important too
The art of debate has devolved. No longer is it used as a tool of discovery, understanding, reconciliation, and progress. Today, it is a tool used to beat one another into submission – with the wholesale surrender of the beliefs and values held by one party over the other being the goal. What’s worse, the…
Continuous Improvement Assessments: The Rally-Point of the Journey
So, you are thinking about embarking upon a Continuous Improvement (CI) Journey at your company. Or, more than likely, you are going to be RE-embarking upon a CI Journey at your company. But where do you start? At the beginning, of course… “A journey of a thousand miles begins with a single step.” – Lao…
Operational Excellence & Challenges Faced in a CO2 Removal System
In 2010, Engro Fertilizers commissioned the world’s largest single-train ammonia-urea complex capable of producing 3835 tpd prilled urea. This Plant is equipped with aMDEA Based CO2 Removal System to make the process more clean and energy efficient. This paper presents operating experience of BASF aMDEA in a CO2 removal system of this new Ammonia Plant….
